There's a factory coming to a small Swedish town that could change how Europe builds things. PaperShell, the Tibro-based materials company, just signed a EUR 40.3 million grant agreement with the European Commission under the EU Innovation Fund. The money will finance a flagship production facility for PaperShell's fossil-free composite material, a substance that replaces aluminum, plastics, and glass fibre at industrial scale.
This isn't a lab experiment. PaperShell already operates a pilot factory in Tibro with three production lines. They've manufactured over 150,000 components. And since Q4 2025, the company has been cash flow positive. The EUR 40.3 million doesn't fund a pivot or a prototype. It funds multiplication.
The material itself is the story. It's 100% fossil-free, derived entirely from biological sources. It's lighter than aluminum, stronger than most plastics, and carries 99.4% lower CO2 emissions than conventional alternatives. NATO has already approved it. Customers span construction, electronics, defense, and transport.
Anders Breitholtz Built a New Material From Scratch
Anders Breitholtz, PaperShell's founder and CEO, started the company with a deceptively simple idea: what if you could take paper, essentially processed wood fibre, and engineer it into something structurally competitive with petrochemical materials? Not recycled plastic. Not bioplastic that decomposes in a landfill eventually. A genuinely new material group.
The result is a press-formed composite made from 100% biogenic and fossil-carbon-free inputs. It can be climate positive if circulated through a recycling loop. The manufacturing process is designed to be replicated, meaning every new factory uses the same production system. That's crucial for scaling. You don't reinvent the process each time you open a plant.
Tibro Gets Europe's First Full-Scale Fossil-Free Composite Plant
Construction on the new factory is expected to start in 2027, with full operations beginning around 2030. At capacity, the facility will produce approximately 23,000 tonnes of material per year. Over its first decade, PaperShell projects the plant will avoid roughly 2.6 million tonnes of CO2 emissions.
Tibro, a town of about 11,000 people in western Sweden, isn't where you'd expect a materials revolution. But that's increasingly how European industrial policy works. The EU Innovation Fund doesn't just back technology. It backs deployment, and it favors locations where manufacturing can scale without the cost pressures of major cities.
Detail | Value |
|---|---|
EU Innovation Fund Grant | EUR 40.3M |
CO2 Reduction vs. Conventional | 99.4% |
Pilot Components Produced | 150,000+ |
Cash Flow Positive Since | Q4 2025 |
Factory Capacity (Full Ramp) | 23,000 tonnes/year |
Construction Start | 2027 |
Projected CO2 Avoided (10 yrs) | 2.6M tonnes |
NATO Approval Opens a Defense Market Most Climate Startups Can't Touch
PaperShell's NATO approval is underappreciated. Defense procurement is notoriously conservative. Materials used in military applications go through years of testing, qualification, and bureaucratic certification. That PaperShell has cleared this bar means the material isn't just environmentally interesting. It's functionally competitive in one of the most demanding use cases on earth.
The defense angle also matters for the business model. Military contracts provide long-term revenue visibility and are relatively resistant to economic cycles. For a materials company trying to scale production, that kind of demand floor is valuable.
Europe's Reindustrialization Push Has a New Poster Child
PaperShell's grant lands at a moment when European industrial policy is shifting. The continent is moving beyond subsidizing research and starting to subsidize production. The EU Innovation Fund, which selected PaperShell from 359 applicants in the Medium-Scale category, is explicitly designed to bridge the gap between lab-scale innovation and factory-scale deployment.
"Europe is entering a new industrial phase where resilience and decarbonization go hand in hand," Breitholtz said in the announcement. "PaperShell is already producing fossil-free materials at industrial scale, and with this expansion we can meet growing demand from sectors like construction and defense."
The Tibro factory isn't just increased capacity. It's a template. If the production system works at scale, PaperShell can license or replicate it across Europe. That's the real bet the EU Innovation Fund is making: not on one factory, but on one factory that proves a model for dozens.
